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Pattern
Kickstart your shop floor's digital transformation.
MachineMetrics is the industry’s first AI-driven machine monitoring and predictive analytics platform for discrete manufacturers and machine builders. Its award-winning Industry 4.0-ready solutions work out-of-the-box to increase equipment productivity and efficiency through edge connectivity, real-time visibility, deep manufacturing analytics, and AI-driven predictive and prescriptive alerts. By simplifying Industrial IoT, MachineMetrics enables customers to digitize and drive decisions with machine data.
MachineMetrics Production
Empower operators, production managers, and executives to reduce bottlenecks with real-time production visibility, OEE, and downtime analysis.
MachineMetrics Health
Allows maintenance managers and process engineers to keep machines running with real-time condition monitoring, so diagnoses can happen when they’re needed and predictive maintenance can prevent machine downtime.
Built & Priced for Everyone
Transforms the ability of OEMs and equipment providers to service customers by remotely monitoring machines, reducing on-site service calls, and providing preventative and predictive maintenance.
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Pattern
One platform, infinite applications.
Improve Manufacturing Efficiency
The key to increasing efficiency is to be able to first see what is happening and then drive improvements. MachineMetrics gives you a clear, real-time look at your machine usage and production rates.
Reduce Production Waste
Knowing where the problems are in your shop allows you to focus on improvements that can significantly change manufacturing output.
Gain Real-Time Visibility
By tracking every machine in real time, including all of the reasons for your downtime, you get the analytics you need to make real improvements.
Instant Notifications for Shop Floor Workers
Prevent small problems from turning into big ones by quickly taking action as problems arise. Real-time alerts to the right people results in problems being solved faster.
Improve Operator Engagement & Communication
Empower operators to make the right decisions by getting them the right data and information quickly.
Improve Overall Equipment Efficiency
Avoid the cost of having to buy expensive new machinery by increasing the utilization and efficiency of the machines that you already have, using MachineMetrics insights.
Increase capacity, increase profit with MachineMetrics.
$1M+
increased revenue in just three months
20%
increase in machine utilization & efficiency due to real-time visibility
29.7%
average Machine Utilization Rate before using MachineMetrics
How MachineMetrics works.
Connect With & Capture Data
MachineMetrics is an easy to implement platform for connecting to and capturing data from any piece of discrete manufacturing equipment, regardless of brand or age. MMEdge Gateway enables secure ethernet, WiFi, and cellular communication while connecting directly to machine tool PLCs and controls. Add your own sensors or connect legacy equipment with digital and analog I/O that is configured and managed remotely through a web interface.
Out-of-the-Box Visualizations & Analytics
Encrypted data is streamed to the secure MachineMetrics cloud where the data is structured and aggregated to enable out-of-the-box visualizations and analytics. Access to historical and real-time data is available through open APIs. Real-time dashboards, historical analysis, and integrations with other systems can be built with these APIs.
Real-Time Monitoring
The analytics engine will monitor machine condition and other manufacturing data and initiate an action, such as text notifications when a monitor is triggered. A rules engine is provided for deploying monitors based on machine condition data and patent pending advanced machine learning algorithms can be deployed for detecting anomalous behavior.
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Aerospace & Defense
The aerospace, defense, space and security (A&D) industries are major contributors to our economy. They thrive if supported by scalable, industry specific applications. Synergy Resources’ applications and modules aid scientific and engineering talent in cutting-edge A&D industries. Synergy Resources helps you meet your goals faster-even while confronting escalating costs and market complexity.
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Highlights
- Engineering with CAD integration
- Engineering change control
- Specifications and data "flow down" for ITAR, DFAR, etc.
- Actual job costing
- Project Management with Earned Value Management and milestone reporting
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Automotive Manufacturing
As a manufacturer in the specialty vehicle industry, such as boats or emergency vehicles, you need a solution that can quickly respond to unique product configurations and accurately budget and manage actual costs associated with these jobs or projects. Infor ERP is it!
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Highlights
- Configuration management
- Serial and lot control
- Design and engineering
- Capacity planning & scheduling (Lean, TOC, JIT)
- Actual costing
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Electronics & High-Tech
As a high tech or electronic manufacturer, you need control over component and finished goods inventory at the revision and tracking number level to efficiently and effectively service customers. Infor VISUAL ERP delivers the supply chain visibility to meet these demands and also offers comprehensive material and capacity planning functionality, which maximizes productivity.
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Highlights
- Alternate item on bill of materials (BOM)
- Item cross reference (supplier and manufacturer)
- Approved vendors and manufacturer lists
- Supply chain visibility with Web based portals
- Reference designators
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Oil & Gas
WM Synergy has a track record of implementing the right software, deploying efficient business processes, and developing the right metrics. This provides you with the insight and visibility you need into business operations and drives desired behaviors.
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Optimize People, Processes, & Technology.
- Strengthen Your Supply Chain
- Sophisticated Project Management
- Connect Service Efforts to Operations
- Localization & Financial Accounting Visibility
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Field Service, Maintenance & Repair
Revenue growth, customer satisfaction, and strategic goals around competitive differentiation are requiring field service and MRO organizations to rapidly transform. Manufacturing companies that once outsourced field service are seeing the growth and profit potential of an "insourced" aftermarket service team. Staying competitive with solutions that allow you to track costs, improve inventory availability, and take advantage of digital technologies such as IIoT, GPS, and predictive AI is not only advantageous, but necessary.
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Highlights
- Improve Customer Satisfaction & First Time Fix Rate
- Reduce Days Sales Outstanding (DSO)
- Optimize Routing of Field Service Techs
- Support for Depot Repair, Break-Fix & More
- Offer Managed Service Contracts
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Furniture & Fixtures
Today's customers demand that furniture and fixture manufacturers offer new product lines and custom options for existing products on demand. We can help you build speed and flexibility into your engineering and production processes so you can meet expectations.
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Highlights
- Industry Expert Partners
- Increase Quote Win Rate
- Improve Planning & Scheduling
- Cut Operational Costs
- Shorten Product Development Lifecycles
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Industrial Machinery & Equipment
If you're like most of our equipment manufacturer customers, you compete by selling a complete solution that includes aftermarket services, countless configuration options, and available spare parts. Our solutions have a broad set of capabilities to meet your unique challenges. You'll have the control and visibility you need throughout the entire product lifecycle.
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Gain a competitive edge and extend your aftermarket offerings.
- Win More Business
- Meet Customer Delivery Expectations
- Increase Velocity of Spare Part Sales
- Collaborate With Suppliers & Customers
- Leave Your Competitors Behind
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Industrial Manufacturing
At WM Synergy, we understand the complexities of industrial manufacturing. Our integrated ERP solutions are designed to optimize every phase of your operation, empowering you with the tools needed to surpass market expectations and drive sustainable growth.
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Highlights
- End-to-end customer relationship, sales, purchasing, performance, and financial management
- Estimating with multiple quantity breaks
- Integrated capacity planning (Lean, TOC, JIT) with unlimited "what-if" scenarios
- Material planning with real-time visibility of demand and supply
- Cost control (actual, average, standard)
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Medical Device Manufacturing
WM Synergy's Continuous Improvement teams have helped medical device manufacturers to increase productivity both in the office and on the shop floor. Our ERP products enable employees to complete assigned tasks faster and make more products without increasing costs.
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Highlights
- End-to-end customer relationship, sales, purchasing, performance, and financial management
- Estimating with multiple quantity breaks
- Integrated capacity planning (Lean, TOC, JIT) with unlimited "what-if" scenarios
- Material planning with real-time visibility of demand and supply
- Cost control (actual, average, standard)
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Metal, Glass, & Plastic Fabrication
Our ERPs are purpose-built for MTO, ETO, CTO/ATO, MTS, and mixed-mode manufacturing companies. The end-to-end solutions helps manufacturers like you increase efficiency, accurately manage cost position, meet and exceed customer expectations, and accelerate growth.
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Highlights
- Purpose-Built ERP
- Estimate with Confidence
- Improve Delivery Performance
- Paperless Real-Time Shop Floor Data Collection
- The Right Materials at the Right Time
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Process Manufacturing
As a process manufacturer, you have specific requirements when it comes to your manufacturing operations. Our ERP solutions make it easy to adjust formulas based on exacting manufacturing specifications and to monitor and respond to the evolving regulatory environments.
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Highlights
- Tailor-make your formulations for maximum efficiency
- QC activities management with industry-aligned compliance labeling & reports
- Precision control over batch production, including by-products
- Define and monitor losses at each stage
- Dynamic ingredient adjustment to meet product objectives
Related Resources
Brochures
MachineMetrics Production
An Industrial IoT platform that monitors and improves factory floor production efficiency. Eliminate bottlenecks and empower workers with real-time machine connectivity, visual dashboards, and predictive alerts. Download…
Videos
Carolina Precision Manufacturing Testimonial for MachineMetrics
Hear how installing MachineMetrics web-enabled shop-wide machine monitoring system was Carolina Precision Manufacturing's first and most important step toward data-driven manufacturing.
FAQs
How does MachineMetrics support digital transformation?
MachineMetrics enables manufacturers to move from manual, reactive operations to data-driven, proactive decision-making. By automatically collecting machine data, analyzing performance trends, and delivering real-time alerts, the platform helps teams act quickly to resolve issues. This leads to improved machine utilization, better scheduling, and higher throughput. For manufacturers looking to embrace Industry 4.0 and smart factory principles, MachineMetrics provides a practical starting point for digital transformation.
What problems does MachineMetrics solve for manufacturers?
Many manufacturers struggle with machine downtime, underutilization, and a lack of visibility into shop floor operations. MachineMetrics solves these issues by:
- Reducing unplanned downtime through predictive insights.
- Improving machine utilization rates with real-time monitoring.
- Automating manual reporting, saving time and eliminating errors.
- Helping managers identify bottlenecks and inefficiencies.
With greater visibility, companies can increase throughput, reduce costs, and maximize ROI from existing equipment.
How does MachineMetrics work?
MachineMetrics connects directly to CNC machines, legacy equipment, and other shop floor assets through sensors and IoT devices. It automatically captures key production data such as cycle times, downtime events, and part counts. This data is then analyzed by the platform’s cloud-based system, which delivers real-time dashboards, reports, and alerts. Operators, managers, and executives can use these insights to make faster, better decisions that improve performance across the factory.
What are the measurable benefits of using MachineMetrics?
Companies using MachineMetrics have reported impressive results, including:
- $1M+ in additional annual capacity gains.
- 20% increases in machine utilization.
- 29.7% reduction in downtime events.
By unlocking hidden capacity and improving efficiency, MachineMetrics enables manufacturers to increase profitability without major capital investments in new equipment.
How does MachineMetrics improve real-time visibility?
MachineMetrics provides real-time dashboards that show the status of every connected machine. Operators receive instant feedback on performance, while managers can monitor utilization, downtime, and quality metrics across the shop floor. This visibility allows teams to identify problems as they happen, rather than after production has already been impacted. The result is a more agile, responsive manufacturing operation.
Is MachineMetrics compatible with different types of equipment?
Yes. MachineMetrics is designed to work with both modern CNC machines and older, legacy equipment. Its flexible connectivity solutions allow manufacturers to capture data regardless of machine type or brand. This makes it ideal for mixed-production environments where different generations of equipment coexist. By standardizing machine data, MachineMetrics provides a unified view of performance across the entire factory.
How does MachineMetrics support industries like aerospace and defense?
In highly regulated industries such as aerospace and defense, precision, traceability, and compliance are critical. MachineMetrics helps companies in these sectors monitor production performance, reduce downtime, and ensure consistent quality. Real-time machine data supports compliance reporting, predictive maintenance, and higher overall equipment effectiveness (OEE). This allows manufacturers to meet strict standards while also improving efficiency and profitability.
What role does MachineMetrics play in predictive maintenance?
MachineMetrics uses machine data to identify performance trends and anomalies that may indicate upcoming failures. This predictive capability allows manufacturers to schedule maintenance before breakdowns occur, reducing costly unplanned downtime. By shifting from reactive to proactive maintenance, companies can extend equipment life, reduce repair costs, and improve reliability across their production assets.
How can WM Synergy help companies implement MachineMetrics?
WM Synergy partners with manufacturers to integrate MachineMetrics into their operations as part of a broader digital transformation strategy. We provide consulting, implementation, and optimization services to ensure companies capture the full value of machine monitoring. Our team helps align the technology with business goals, train employees, and connect MachineMetrics with ERP systems for end-to-end visibility. With WM Synergy, manufacturers can accelerate their digital journey and maximize ROI from MachineMetrics.